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Helical Gears have teeth with a helix angle for higher torques and noise reduction. The spur gear hobbing machine and hobbing tool can be used to produce helical gears. Superior strength and wear resistance leading to compact design. In this project we use a software called 'MATLAB' to design gear. Are used to perform the task of gear design becomes simple, friendly and error free.
ZAR1 - Gearing Calculation Z A R 1 + Spur and Helical Gear Design Software (C) Copyright 1988-2019 by HEXAGON Software, Berlin Bases for Calculation The ZAR1+ gear calculation program calculates the geometry and strength of externally and internally toothed straight spur and helical gears with involute toothing as well as rack-pinion gears in conformance with ISO 6336, ISO 1328, and DIN 3960, DIN 3961, DIN 3967 and DIN 3990. The program contains appropriate interfaces for linking it to CAD systems and databases. Geometry Calculation Once the user has entered the pressure angle, helix angle, normal module, the numbers of teeth, facewidth and addendum modification coefficients or the center distance, the program calculates all the important geometrical data, tool dimensions and contact ratio factors. On entering the gear quality and tolerance zone, the program also calculates the gear data, tooth thicknesses, backlash, chordal dimension over two teeth, diametral dimension M over balls and over pins, and all permissible errors in conformance with DIN 3961 and DIN 3962.
Pinion/rack gears can be calculated by setting number of teeth for gear wheel 2 higher than 1000. Strength Calculation The load-bearing capacity with respect to tooth root fatigue fracture and pitting can be calculated in conformance with either DIN 3990 / ISO 6336 Parts 1 to 3 or DIN 3990 / ISO 6336 Part 41 (Vehicle transmission). Special Profiles To enable users to optimize gear trains with extra-depth gearing, the program allows the tool dimensions of normal and protuberance profiles to be defined freely, with and without tip edge breakage. Multistage gears ZAR1+ calculates pre-dimensioning for multistage gears. Simply input transmission ratio and number of stages.
Output All input data and results can be output clearly on the screen or on a printer. Simulation The tooth shape can be displayed graphically by means of simulation using the gear-cutting tool. In the case of internal gear and planetary gear trains, the internal gear can be shown rotating within the ring gear. Animation You can execute an animation of the gear tooth contact.
CAD Interface DXF and IGES interfaces allow ZAR1 to be linked to CAD and DTP systems. ZAR1 generates drawings of the front and side elevation of the gears calculated, plus tables containing the gear data and dimensions. The tooth shape with involutes and envelopes can be calculated precisely and plotted out in CAD. A single tooth, the tooth space, the complete gear, gear-generating tool, planetary gear train and a sectional view of the tooth action can be displayed on the screen or output as a CAD drawing. Spur gears can be generated as STL files and manufactured by means of a 3D printer. Database Interface The materials used for making gears can be selected from a database and transferred to ZAR1. A database suited to this purpose is one that uses dBase format or the integrated database in the extended version ZAR1+.
Load Spectrum ZAR1+ allows you to define a load collective and calculate the application factors KA, Results are drawn in life expectancy diagrams. User Interface ZAR1+ uses user prompting with pull-down menus and pop-up windows, that allow even the less experienced PC user to find his way around the program quickly. ZAR1 provides users with a relevant help text wherever they are in the program. When the demo mode is selected, ZAR1 runs through a demo program in which an example calculation is performed.
ZAR1+ contains more than 50 auxiliary pictures with geometrical signs and formulas used by the program. System Requirements ZAR1+ is available as 32 bit and 64 bit application for Windows 10, Windows 7, Windows 8. If the CAD facility is to be used, the system used must be equipped with a DXF or IGES interface. Scope of Delivery The ZAR1+ package consists of CD-ROM or zip file containing ZAR1+ program and pdf manual, license agreement for an indefinite period of time with update service Software Maintenance ZAR1+ is constantly being improved and updated. Registered users will be offered new versions at a reasonable update price.
Guarantee HEXAGON guarantees for a period of 24 months that the software will fulfil the functions described.
What is a gear calculator? The gear calculator is a comprehensive software which, after inputting various parameters related to gear calculations, computes on-line automatically gear sizes, strengths, working forces, tooth forms, backlash conversions, etc. Because gear calculations require many complex formulas related to strengths and sizes, traditional gear design situations require highly specialized knowledge and suitable design time.
By utilizing the gear calculator introduced here, it is possible to reduce these burdens substantially. Among the parameters requiring user input are the unit to specify gear tooth such as module or diametral pitch (DP) and its value, pressure angle, helix angle, number of teeth, coefficient of profile shift, center distance, material, rpm (rotational speed), face width, safety ratio, circumferential backlash, etc. This gear calculator software also handles gear calculations of various types of gears such as spur gears, worm gears, gear racks, bevel gears, internal gears, screw gears, etc. What is a gear drawing software? The gear drawing software means an on-line automatic program to produce gear drawings when users input various parameters needed to define gear sizes. It also allows downloading the produced original (custom) gear drawings in the dxf format and expands them by using CAD software.
Without this kind of dedicated gear drawing software, it would be necessary, after gear sizes have been determined, to use conventional CAD software and draw the gears from scratch. Therefore, the use of this kind of gear drawing software allows large scale improvement in gear designs. Among the parameters requiring user input are the unit to specify gear tooth such as module or diametral pitch (DP) and its value, standard cross section of the tooth, coefficient of profile shift, precision grade such as JIS, hub diameter, bore diameter and its tolerance, size of the chamfer, various sizes related to keyway, number and positions of tapped and counterbore holes, etc.
As with the gear calculator, this gear drawing software also handles making drawing of various types of gears such as spur gears, worm gears, gear racks, bevel gears, internal gears, screw gears, etc. GDSW - Free Gear Drawing Software To register to use this calculator, click To check your registration status, click Example of the Parameter Input Screen of this Gear Calculator: As an example, we will introduce the parameter setup screen for the bending strength calculation of spur (or helical) gears. In this section, we input the tooth size. For the unit of the tooth size, you can choose the international standard of module, inch based diametral pitch (DP) or circular pitch. For the tooth's standard cross section, it is possible to select the normal to the tooth or perpendicular to its shaft. In this section, we can input pressure angle normal to the tooth, tooth's twisting angle, addendum and dedendum coefficients.
Here, you input the number of teeth of the pinion and the gear. Also, you can input each coefficient of normal profile shift of the gears. Besides the strength calculation, this gear calculator can also compute sizes, forces acting on the teeth, tooth forms, etc. However, for this example, we will focus on the required parameters for strength calculation (bending strength). For strength calculation, you can compute the bending strengths and gear surface durability. For MC Nylon gears, only the bending strength calculation is available.
In this section, we input the parameters associated with the gears' actual usage environment. Input the center distance between the pinion and the gear. If needed, also input the gear cutting tool's tip rounding radius coefficient. Input the number of teeth of the pinion and the gear. Enter the precision grades of the two gears as well as absence or existence of tooth form correction(s). Here you can select the materials of the two gears such as S45C, SCM415, SCM440, etc.
In addition, selection of surface hardness such as induction hardening, carburizing, nitriding, normalizing, hardening and tempering, etc. Also, detailed settings of hardness of center (HB)(HV), tooth surface durability (HB)(HV), allowable bending stress (マェlim), allowable Hertz stress (マォlim), etc. Are possible. Input the rotational speed (rpm) of the pinion here. Here you enter the number of repetitions. It is possible to enter the safety factor here. Enter the overload coefficient.
It is possible to select the unit of force in kgf or Nm. As soon as the parameter entries have been completed, press this button to display the results of the calculations. Example of Results of the Strength Calculations (Tooth Bending Strength Calculations) for Spur and Helical Gears 15. Allowable torques (Nm) for the pinion and the gear respectively are displayed based on the strength calculations. Other Functions. Backlash conversion DISCLAIMER This software is provided as an exclusive service to our registered users. The contents of the software may be revised for improvements without notice.
Any damages directly or indirectly suffered by the users of this software are the responsibility of the users and we do not offer any compensation. We are not responsible for your loss of data from system malfunctions. Calculation results such as values of strength are not guaranteed values. Please use them as reference values.
This software is protected by copyright law. You are prohibited from changing or copying the contents without writtten consent from us. For customers without SSL: In order to avoid interception of our customer's important information, our software has high security settings. Please contact your system administrator if you have problems opening GCSW, GDSW or the comment form. We ask for your understanding that we cannot respond to these issues.
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